Toyota Hilux Dual Cab 1997-2005: 4.0" Jungle Flare Body Kit

SKU: d9-HILUX01FSET
MTO Made to Order (Made in Australia)

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$485.00

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LOCAL PICKUP AVAILABLE:

56 Rosedale Street
Coopers Plains QLD 4108

Monday - Friday 9am - 4:30pm

Quick Summary: Toughen your Toyota Hilux Dual Cab with this 4.0" Jungle Fender Flare Kit. Handcrafted in Brisbane using Hand Laid FRP, these flares are built for serious off-road use. This impact-resistant kit is manufactured to order at our Coopers Plains workshop with a 10-20 business day lead time.

1997-2005 TOYOTA HILUX DUAL CAB: 4.0" JUNGLE FLARE KIT

Transform the stance of your Toyota Hilux (KZN/LN/RZN/VZN) and accommodate wider off-road wheels while staying legal. Manufactured by Monkey Warehouse in Brisbane, this set is engineered using premium FRP Hand Laid techniques. This ensures the flares are durable enough for the tracks while providing a textured, rugged aesthetic that won't scrape off like cheap sprayed-on finishes.

TECHNICAL DATA SHEET
Construction Premium Hand Laid FRP (High Resin-to-Glass Ratio)
Origin 100% Australian Made (Brisbane Workshop)
Finish Black Semi-Shine Raw Gel-Coat (Integrated Texture)
Included Components Full Set of 4" Jungle Flares, Bolts/Screws, Rubber Trim
Benefits Impact-Resistant, Rust-Proof, and Double-Sided Gel-Coat

COMPATIBILITY

To ensure you are ordering the correct part for your build, please verify your vehicle details:

  • Vehicle: Toyota Hilux Dual-Cab Ute (KZN, LN, RZN, VZN)
  • Year Range: 1997 - 2005
  • Fitment Note: 4.0" width measured from the metal fender. Fits Dual-Cab models only.

THE MONKEY WAREHOUSE ADVANTAGE

  • 20 Years of Composite Heritage: Hand-crafted by experts with two decades of experience in the Australian automotive aero industry.
  • 100% Brisbane Made: Proudly manufactured at our Coopers Plains workshop. Thank you for supporting Australian manufacturing!
  • Hand Laid Structural Integrity: Unlike cheap chopper gun imports, our Hand Laid process ensures consistent panel thickness and a superior strength-to-weight ratio for off-road durability.
  • Integrated Textures: Our rubber-look texture is part of the gel-coat during manufacturing; it cannot be scraped off by car washes or high-pressure cleaners.
  • Serviceable Design: Engineered to be a "serviceable" part: if damaged on the tracks, it can be professionally re-glassed rather than replaced.

SHIPPING AND LOCAL PICKUP (BRISBANE)

To get the most competitive freight rates, shipping is calculated based on your specific location.

How to Purchase:
  1. Add the flare kit to your cart and proceed to the View Cart / Checkout page.
  2. Use the Shipping Calculator by entering your postcode. This will determine your freight rate or enable the 'Pick-up from Store' option at our Coopers Plains workshop.
  3. If a rate is not automatically available, select 'Create Quote from Cart', and our team will provide a manual quote within 1 to 2 business days.

ORDERING AND MANUFACTURING TIME

This product is Made to Order to ensure strict quality control.

  • Lead Time: Approximately 10-20 business days for manufacturing. If completed earlier, it will be dispatched immediately.
  • Urgent Orders: Please contact us via email before ordering if you have an upcoming trip or project deadline.

INSTALLATION AND FITMENT EXPECTATIONS

This is a high-quality aftermarket FRP product. For a professional result, the following workflow is required:

  • Pre-fitting: Always test-fit the flares to the vehicle "dry" before final mounting.
  • Mounting: Includes recessed screw slots. Can be installed using self-tapping screws into the inner wheel arch to avoid drilling the external body panels.
  • Preparation: While the raw black finish is ready for installation, you may choose to sand and paint to match your vehicle paint code.
  • Expert Fitment: We strongly recommend installation by a qualified body shop experienced in FRP products.

FREQUENTLY ASKED QUESTIONS

Is FRP suitable for off-roading?
Absolutely. Hand Laid FRP is ideal for off-road use because it is 100% rust-proof and has a high strength-to-weight ratio, protecting your bodywork from debris.

What happens if I damage a flare on the tracks?
This is a primary advantage of Hand Laid FRP. Unlike plastic flares that crack and must be thrown away, FRP is fully repairable and can be re-glassed.

What is the difference between Hand Laid and Chopper Gun?
Chopper guns spray random glass strands, leading to brittle sections. Our Hand Laid process manually layers glass mats, ensuring a better resin-to-glass ratio and higher impact resistance.

Does it come with hardware?
Yes. This kit includes the necessary bolts, screws, and rubber flare trim required for installation.

IMPORTANT: We strongly recommend installation by a qualified body shop experienced in FRP aero parts.

RESOURCES AND BUILD SUPPORT

As a Brisbane-based manufacturer, we believe in transparency. Learn more about the technical standards we uphold at our Coopers Plains workshop: